Rocknel Fastener, Inc. Capabilities

Capabilities

Automated Cells Enhance Manufacturing Performance

At Rocknel, customized manufacturing cells are central to our production efficiency. By their design, cells minimize material handling procedures and streamline work flow. This reduces the margin for error and enables us to turn orders around precisely to customer schedules. (Click on a Picture to Enlarge, use your Browsers Back Button to Return to this Page)

Heading/Roll Thread Cells

	Faster throughput reduces work-in-process
	Minimal scrap
	Integrated quality control sensors

Multiple Blow Headers

	High-speed production/reduced machining times
	Quick tool changes
	Fast and accurate off-line computerized set-up
	Minimized need for secondary operations

Washer Assembly/Roll Threaders

	High speed, state-of-the-art process
	Efficient design ensures accuracy
	High quality end-product

State-of-the-art In-House Heat Treatment

	Continuous mesh-belt line maximizes heat uniformity and prevents damage
	Higher production and more control then conventional systems
	Ensures integrity of parts
	Continuous load rate monitor and atmosphere analysis
	Continuous hardening, tempering and quench oil temperature monitoring
	Uniformity and atmosphere analysis

Secondary Operations

	CNC machining to .0002" tolerances
	Facilitates production of more intricate parts
	Robotic feed to CNC machining center
	Pointing and shaving operations

Surface Coatings Available

	Zinc Plating - Yellow, Clear, Black and Olive Drab Hexavalent Chromates
	Clear and Black Trivalent Chromates
	Dacromet
	Geomet 720
	Special lubricants
	Locking agents
	Contact factory for latest coating innovations

State of the Art Fastener Lab

	Full mechanical test capabilities
	Metallographic inspection
	Form contour and roughness testing

Custom Solutions

	Technical expertise and Resources to provide Solutions
	In-house tool design and maintenance
	3D Cad design capability
	Ability to draw from 60+ years of Nagoya expertise